FPM Systems Turnkey Tomato Paste & Ketchup Filling Lines
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Tomato Paste Line
Tomato Paste & Ketchup Line Ketchup Capping & Filling Line Tomato Paste Hot Fill Line
Hot-Filling Process
85°C Constant Heat Loop Steam Pre-Heating Tunnel Steam Vacuum Capping
Bottle & Twist-Off Cap
Euro-Jar / Twist-Off Round/Square/Hexagonal Jars Twist-Off Metal Caps
Line Steps
Jar Unscrambling Jar Rinsing Jar Drying Volumetric Dosing Cap Feeder Vacuum Capping
Real Cases
Tomato Paste Case Study Tomato Paste Feed Stability Trial Sauce Line Gallery
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Turnkey Engineering Project

Food Emulsions

Customized Bojline with a progressive volumetric piston pump, active neck clamps, and inline UV lid sanitizers.

Turnkey Engineering Project / FPM Bojline

Operational Parameter Overview

Turnkey Design Parameters

1. Material

Shear-Sensitive Tomato Ketchup (Cold-Fill) Emulsion (250,000 cps)

2. Container

Shaped wide-mouth PET jar

3. Cap Type

Plastic Screw Cap with Induction Foil Seal

4. Target Speed

2,400 Bottles / Hour (emulsion stable state)

5. Critical Steps

Gbpackery (Piston Filler), Arrange (Cap Sorter), Screw (Induction Sealer)

Engineering Diagnostic Logic

Production Challenge & FPM Solutions

PRODUCTION RISK 01

1. Emulsion breakdown: Shear forces from gear pumps separate oil and vinegar phases.

FPM TECHNICAL SOLUTION 01

1. Low-velocity piston: Large volume low-shear servo pistons discharge paste gently.

PRODUCTION RISK 02

2. Squeeze deformation: Thin plastic walls collapse under nozzle down-pressure.

FPM TECHNICAL SOLUTION 02

2. Neck clamp grippers: Mechanical collar clamps hold the PET bottle by the neck ring during filling.

PRODUCTION RISK 03

3. Mold growth: Tomato Ketchup (Cold-Fill) cannot be hot-sterilized, risking post-fill airborne contamination.

FPM TECHNICAL SOLUTION 03

3. UV cap sterilizer: Cap delivery chute includes inline high-intensity ultraviolet irradiation tunnels.

Engineering Implementation Stages

Engineering Implementation Stages

01

Site Diagnosis & Calibration

FPM engineers audited wetted product behavior and container tolerances.

A tall metal storage cabinet with glass doors filled with rows of bottle and jar samples.
02

Core Modules Customization

Tailored dosing nozzles and custom capper chucks designed and machined.

VIDEO PROOF

Tomato Paste Turnkey Filling Production Line

03

Integrated Assembly Trials

Simulating real production line behavior on the FPM test floor.

Stainless steel rotary turntable organizing empty glass jars for the filling station.
04

Commissioning & Handover

Final deployment on customer site with confirmed operational efficiency.

Semi-automatic carton sealer machine and shrink tunnel packaging station in a cleanroom.

Operational Evidence Gallery

Operational Evidence Gallery

Nozzles lift with the rising liquid level to prevent bubbles.
Nozzles lift with the rising liquid level to prevent bubbles.
Filled bottles move to the cap sorting section.
Filled bottles move to the cap sorting section.
Nozzles dive deep (下潜式) into the tall, light plastic bottles.
Nozzles dive deep (下潜式) into the tall, light plastic bottles.

Request a Turnkey Layout Proposal

Submit your bottle dimensions, capping samples, and product viscosity. FPM engineers will review your trial requests and layout design paths.

Submit Packaging Requirements