Line families by material behavior

Choose the line by what the product does inside the package.

FPM does not start from a machine list. The route starts from viscosity, particulates, bottle rigidity, cap type, cleaning demand, and factory data connection.

Sauce and paste line

Line route

FPM Bojline

Typical materials

Tomato Ketchup (Cold-Fill), tomato paste, ketchup, particulate tomato sauce, chili sauce, warm tomato concentrate

Container and closure focus

Euro-jars, hexagonal jars, TO-66 / TO-82 twist-off caps

Production risk

Dripping, fruit damage, hot-fill deformation, cap vacuum instability

FPM response

Low-shear dosing, heated product path, jar handling and vacuum capping modules are planned as one route.

View line route

Bojline Turnkey Sauce Filling & Packaging Lines

Custom turnkey solutions engineered for different scales. Seamlessly integrates batch dosing, steam capping, case packing, and palletizing.

1200 BPH compact sauce filling line layout showing key machines.

Compact Batch

1200 BPH Compact Sauce Line

Space-efficient volumetric layout designed for small-scale operations. Combines precise dosing, steam-injection vacuum sealing, and labeling.

Bojline Turnkey Configure Line →

1500 BPH automated sauce filling line layout diagram.

Growth Scale

1500 BPH Growth Sauce Line

Integrated solution with servo-driven volumetric piston filler and high-vacuum capper, ensuring commercial sterility and shelf life.

Bojline Turnkey Configure Line →

1800 BPH medium-scale sauce packaging line process flow layout.

Mid-Scale Production

1800 BPH Medium Production Line

Mid-scale workhorse with quick-changeover features and integrated in-line CIP washability, designed for flexible glass jar bottling.

Bojline Turnkey Configure Line →

2500 BPH high-speed automated sauce filling line layout showing dual-row filler.

Industrial Output

2500 BPH High-Speed Sauce Line

Dual-row automated filling coupled with rotary continuous motion vacuum capper, engineered for high-throughput retail packaging.

Bojline Turnkey Configure Line →

2000-3000 BPH full line layout including automatic cartoon packaging and robotic palletizer.

End-of-Line Cell

2000-3000 BPH Auto Outer Packaging Line

Fully automated end-of-line packaging cell including case erecting, mechanical pick-and-place, carton sealing, and robotic palletizing.

Bojline Turnkey Configure Line →

FPM Bojline 9-Step Turnkey Integrated Flow

We resolve 9 key filling line risks through precise mechanical synchronization and diagnostic logic.

Automatic Rotary Bottle Unscrambler

System Node ID: Clam

Process Guard Validated

Rotary bottle unscrambler empty jar feeding table for 350ml-1000ml glass jars

VIDEO PROOF

Rotary Bottle Unscrambler operational video: demonstrating real-world tomato paste process stability.

Other Angles & Details

Tomato Paste Packaging Line - Rotary Bottle Unscrambler - A professional B2B commercial photograph of an industrial rotary bottle unscrambler empty jar feeding table (Поворотный стол подачи пустой тары) in a clean food processing factory

Production Risk

Thin-wall glass Euro-jars or lightweight plastic bottles often experience container bridging, neck wedging, or tipping at the feeder, leading to immediate line stoppage.

Sauce Dependency

Packaging Constraints

Client Checklist

Ionized Air Rinser & Dust Extractor

System Node ID: Iwash

Process Guard Validated

Overturning type wide-mouth glass jar rinser with high pressure nozzles

VIDEO PROOF

Rotary Bottle Washer operational video: demonstrating real-world tomato paste process stability.

Other Angles & Details

Bottles exit the washer and are spaced by the separator wheel.

Bottles are inverted 360-degrees for internal rinsing.

Empty tall plastic bottles enter the gripper-type washing machine.

Tomato Paste Packaging Line - Rotary Bottle Washer - A professional B2B industrial photograph of an overturning type wide-mouth glass jar rinser (Машина для ополаскивания банок опрокидывающегося типа) in a food facility

Production Risk

Sub-micron dust, box lint, or tiny glass particles left inside empty jars contaminate food products, violating HACCP and food safety standards.

Sauce Dependency

Packaging Constraints

Client Checklist

De-ionization Air Blowout Tunnel

System Node ID: Blow

Process Guard Validated

Tunnel bottle drying machine with high-pressure air knives

VIDEO PROOF

Tunnel Bottle Dryer operational video: demonstrating real-world tomato paste process stability.

Other Angles & Details

Tomato Paste Packaging Line - Tunnel Bottle Dryer - A professional catalog photograph of a tunnel bottle drying machine with high-pressure air knives (Воздушный нож высокого давления) in a clean food processing plant

Production Risk

Static electricity on plastic containers causes dust to cling tightly to the bottle walls, resisting basic gravity rinsing.

Sauce Dependency

Packaging Constraints

Client Checklist

Servo-Controlled Piston Filling Machine

System Node ID: Gbpackery

Process Guard Validated

Automatic linear volumetric piston filling machine with servo-controlled nozzles.

VIDEO PROOF

Servo piston filling nozzles dosing hot tomato paste into wide-mouth glass jars without dripping.

Other Angles & Details

Nozzles lift with the rising liquid level to prevent bubbles.

Nozzles dive deep (下潜式) into the tall, light plastic bottles.

Tracking filling starts, moving along with the bottles.

Bottles enter the 4-head tracking filling section.

Positioning clamps release, and bottles move forward.

Ketchup filling starts under piston pressure.

A batch of 6 empty bottles enters the filling station.

Cylinder-controlled stopper halts the group.

Neck grippers align all 6 bottle mouths.

Neck clamp opens and bottle stopper releases.

Filled glass bottle moves forward on the conveyor.

Piston stroke begins, injecting ketchup.

Filling continues; nozzle stays submerged to prevent splashing.

Bottle mouth gripper clamps the neck to secure it.

Single nozzle descends into the bottle neck.

Glass bottle approaches the single-head filling station.

Nozzles retract fully from the glass jars.

Conveyor transports filled jars out of the filling zone.

Nozzles gradually rise while continuing to fill.

Filling valve opens; dynamic piston injection begins.

Dynamic filling continues; ketchup is deposited cleanly.

Diving nozzles descend into the wide-mouth glass jars.

Slide listing technical specifications (power, air supply, capacity).

Empty glass wide-mouth jars arrive on the conveyor.

Detailed close-up photo of the filling nozzle assembly.

Detailed close-up photo of the piston cylinders and manifolds.

HMI Touch Screen interface explanation: speed adjustments.

HMI Screen interface explanation: volume and piston stroke configuration.

Slide explaining the piston cylinder and valve arrangement.

Explanation of diving nozzles and anti-drip design.

Presentation slide showing structural dimensions and layout.

Slide detailing the design features of tracking filling.

Technical diagram of the servo-driven tracking mechanism.

Filled plastic bottles move downstream on the conveyor.

Title slide of the 4-head tracking piston filling machine presentation.

Nozzles lift out of the bottles completely.

Nozzles return to home position; bottle clamp releases.

Ketchup level reaches 70%; nozzles begin to lift slightly (diving nozzle control).

Nozzles descend into the bottle openings.

Piston filling starts; ketchup is injected into the moving bottles.

Bottles align under the tracking framework.

Tracking sensor detects bottles; tracking arm starts moving.

Filled flat bottles exit the filling zone.

Plastic bottles enter the feeding conveyor.

Tracking mechanism disengages and returns to start position.

Dynamic tracking filling continues at half-stroke.

Ketchup level rises; tracking remains synchronized.

Filling nozzles descend into the bottle necks.

Piston filling starts; ketchup is injected dynamically.

Empty flat plastic bottles enter the conveyor.

Conveyor side guides align bottle posture.

Tracking mechanism starts moving, aligning nozzles with bottles.

Production Risk

High-viscosity tomato paste and ketchup are prone to product stringing and nozzle dripping. Paste droplets on the glass threads prevent airtight steam-vacuum sealing during capping.

Sauce Dependency

Packaging Constraints

Client Checklist