Product damage under shear
Dense sauces and fruit pieces should move through wide, smooth product paths with controlled piston strokes.
Turnkey line route
FPM Bojline
High-viscosity sauce and paste line for glass jar packaging.
Built around hot-fill behavior, low-shear dosing, jar handling, twist-off capping and finished product shelf appearance.
Line fit overview
Target materials / Container and cap formats
Target materials
Tomato Ketchup (Cold-Fill), Tomato Paste, Ketchup, Particulate Tomato Sauce, Warm Tomato Concentrate, Heavy Tomato Paste, Mustard, Chili Sauce
Container and cap formats
Euro-jars, hexagonal jars, TO-66 / TO-82 caps
Material behavior
Thick, sticky, pulp-filled or hot-fill products
Decision point
Nozzle cut-off, vacuum capping and jar positioning
Production risks
High-viscosity sauce and paste line for glass jar packaging.
Jar mouth contamination
Residue at the rim can affect twist-off sealing, so filling height, nozzle lift and suck-back need to be planned together.
Vacuum and hot-fill stability
Pre-heating, steam injection and cooling route should be reviewed with the real jar, cap and product temperature.
Integrated modules
Process route
01
Jar unscrambling and rinsing
Rotary tables and rinsing modules prepare empty glass jars before the filling block.
VIDEO PROOF
Rotary accumulation unscrambler table feeding glass jars
02
Low-shear paste filling
Servo piston filling is selected according to viscosity, fruit chunks and target fill size.
VIDEO PROOF
Low-shear tomato sauce filling block and conveyor workshop
03
Twist-off capping
Torque, steam injection and cap feeding are checked against the actual cap sample.
04
Labeling and end-of-line
Bottle shape, label surface and downstream packing determine the last section of the route.
VIDEO PROOF
Multi-stage conveyor block and linear capping integration
Packaging proof scenes
Packaging proof scenes
FPM Bojline 9-Step Turnkey Integrated Flow
We resolve 9 key filling line risks through precise mechanical synchronization and diagnostic logic.
Process Guard Validated
VIDEO PROOF
Rotary Bottle Unscrambler operational video: demonstrating real-world tomato paste process stability.
Other Angles & Details
Production Risk
Thin-wall glass Euro-jars or lightweight plastic bottles often experience container bridging, neck wedging, or tipping at the feeder, leading to immediate line stoppage.
Sauce Dependency
Packaging Constraints
Client Checklist
Process Guard Validated
VIDEO PROOF
Rotary Bottle Washer operational video: demonstrating real-world tomato paste process stability.
Other Angles & Details
Production Risk
Sub-micron dust, box lint, or tiny glass particles left inside empty jars contaminate food products, violating HACCP and food safety standards.
Sauce Dependency
Packaging Constraints
Client Checklist
Process Guard Validated
VIDEO PROOF
Tunnel Bottle Dryer operational video: demonstrating real-world tomato paste process stability.
Other Angles & Details
Production Risk
Static electricity on plastic containers causes dust to cling tightly to the bottle walls, resisting basic gravity rinsing.
Sauce Dependency
Packaging Constraints
Client Checklist
Process Guard Validated
VIDEO PROOF
Servo piston filling nozzles dosing hot tomato paste into wide-mouth glass jars without dripping.
Other Angles & Details
Production Risk
High-viscosity tomato paste and ketchup are prone to product stringing and nozzle dripping. Paste droplets on the glass threads prevent airtight steam-vacuum sealing during capping.
Sauce Dependency
Packaging Constraints
Client Checklist
Process Guard Validated
VIDEO PROOF
Waterfall Cap Arranger operational video: demonstrating real-world tomato paste process stability.
Other Angles & Details
Production Risk
Incorrectly oriented caps entering the capper block the threading mechanism, causing line downtime and cap wastage.
Sauce Dependency
Packaging Constraints
Client Checklist
Process Guard Validated
VIDEO PROOF
Vacuum Screw Capping Machine operational video: demonstrating real-world tomato paste process stability.
Other Angles & Details
Production Risk
Residual oxygen inside food jars causes rapid oxidation, mold growth, and a short shelf life, forcing the use of synthetic preservatives.
Sauce Dependency
Packaging Constraints
Client Checklist
Process Guard Validated
VIDEO PROOF
CO2 Laser Coding Machine operational video: demonstrating real-world tomato paste process stability.
Other Angles & Details
Production Risk
Vibrating conveyors smudge inkjet/laser codes, rendering national DataMatrix (Честный ЗНАК) compliance codes unreadable.
Sauce Dependency
Packaging Constraints
Client Checklist
Process Guard Validated
VIDEO PROOF
Rotary Positioning Labeler operational video: demonstrating real-world tomato paste process stability.
Other Angles & Details
Production Risk
Skewed, bubbled, or peeling labels on tapered or wet jars destroy B2B brand presentation and retail appeal.
Sauce Dependency
Packaging Constraints
Client Checklist
Process Guard Validated
Other Angles & Details
Production Risk
Downstream stops (e.g., label roll replacement) force the upstream filling machine to stop immediately, causing food to bake or settle in the hopper.
Sauce Dependency
Packaging Constraints
Client Checklist
Send your material and container data for a line route review.
Share viscosity, filling temperature, container drawing, cap sample and target output. FPM will map the route before discussing machine models.
Submit line requirements