FPM Systems Turnkey Tomato Paste & Ketchup Filling Lines
inquiry@fpm-lines.com
EN RU ZH
Submit Requirements
EN RU ZH
FPM Navigation
Tomato Paste Line
Tomato Paste & Ketchup Line Ketchup Capping & Filling Line Tomato Paste Hot Fill Line
Hot-Filling Process
85°C Constant Heat Loop Steam Pre-Heating Tunnel Steam Vacuum Capping
Bottle & Twist-Off Cap
Euro-Jar / Twist-Off Round/Square/Hexagonal Jars Twist-Off Metal Caps
Line Steps
Jar Unscrambling Jar Rinsing Jar Drying Volumetric Dosing Cap Feeder Vacuum Capping
Real Cases
Tomato Paste Case Study Tomato Paste Feed Stability Trial Sauce Line Gallery
Submit Requirements

Turnkey Engineering Project

Material Feed Trial

Use a low-shear agitated hopper with controlled pump feeding and jacketed product contact zones, then tune suck-back and piston stroke after observing the real paste surface, bubbles, and flow behavior.

VIDEO PROOF

Real tomato paste agitated hopper, material flow and pre-filling feed stability trial

Commissioning & Trial Video Proof / FPM Bojline

Operational Parameter Overview

Turnkey Design Parameters

1. Material

High-viscosity tomato paste in an open agitated feed hopper

2. Container

Pre-filling buffer hopper and pump-fed dosing inlet

3. Cap Type

Not applicable (material preparation before filling)

4. Target Speed

Pre-filling feed stability trial before final speed confirmation

5. Critical Steps

Agitated hopper, feed pump, jacketed pipeline, piston filler inlet

Engineering Diagnostic Logic

Production Challenge & FPM Solutions

PRODUCTION RISK 01

1. Stratification: Solids and liquid phase separate in the hopper.

FPM TECHNICAL SOLUTION 01

1. Low-shear agitator: Keeps solids suspended without breaking texture.

PRODUCTION RISK 02

2. Air pockets: Entrained air causes splashing and short fills.

FPM TECHNICAL SOLUTION 02

2. Controlled pump feed: Stabilizes the inlet pressure before piston dosing.

PRODUCTION RISK 03

3. Dead zones: Corners in the hopper or piping hold stale product.

FPM TECHNICAL SOLUTION 03

3. Jacketed contact zones: Keeps paste temperature and viscosity inside the process window.

Engineering Implementation Stages

Engineering Implementation Stages

01

Site Diagnosis & Calibration

FPM engineers audited wetted product behavior and container tolerances.

A tall metal storage cabinet with glass doors filled with rows of bottle and jar samples.
02

Core Modules Customization

Tailored dosing nozzles and custom capper chucks designed and machined.

VIDEO PROOF

Tomato Paste Turnkey Filling Production Line

03

Integrated Assembly Trials

Simulating real production line behavior on the FPM test floor.

Stainless steel rotary turntable organizing empty glass jars for the filling station.
04

Commissioning & Handover

Final deployment on customer site with confirmed operational efficiency.

Semi-automatic carton sealer machine and shrink tunnel packaging station in a cleanroom.

Operational Evidence Gallery

Operational Evidence Gallery

Filled bottles move to the cap sorting section.
Filled bottles move to the cap sorting section.
Nozzles lift with the rising liquid level to prevent bubbles.
Nozzles lift with the rising liquid level to prevent bubbles.
Nozzles dive deep (下潜式) into the tall, light plastic bottles.
Nozzles dive deep (下潜式) into the tall, light plastic bottles.

Request a Turnkey Layout Proposal

Submit your bottle dimensions, capping samples, and product viscosity. FPM engineers will review your trial requests and layout design paths.

Submit Packaging Requirements