01
Site Diagnosis & Calibration
FPM engineers audited wetted product behavior and container tolerances.
Turnkey Engineering Project
Food Preserves
Implemented SUS316L volumetric piston filler with active temperature jackets, paired with steam-injection capping chambers.
Operational Parameter Overview
Turnkey Design Parameters
1. Material
Acidic Tomato Paste (85°C Hot-Fill, 150,000 cps)
2. Container
500g Glass Euro-jar
3. Cap Type
TO-82 Metal Twist-Off Cap
4. Target Speed
3,000 Bottles / Hour (continuous steady state)
5. Critical Steps
Gbpackery (Piston Filler), Arrange (Cap Sorter), Screw (Steam Vacuum Capper)
Engineering Diagnostic Logic
Production Challenge & FPM Solutions
PRODUCTION RISK 01
1. Thermal shock: 85°C paste into cold glass jars causes bottle fracture.
FPM TECHNICAL SOLUTION 01
1. Pre-heating tunnel: Glass jars pass through a multi-stage steam pre-heating tunnel prior to filling.
PRODUCTION RISK 02
2. Oxygen residue: Oxidation decolors paste and promotes mold.
FPM TECHNICAL SOLUTION 02
2. Steam capping chamber: Superheated steam injection purges 97% of headspace oxygen before capping.
PRODUCTION RISK 03
3. Splashing: Thick paste splashing on neck threads blocks vacuum seals.
FPM TECHNICAL SOLUTION 03
3. Suck-back diving nozzles: Nozzles descend deep and retract with pneumatic suction to cut off product tail.
Engineering Implementation Stages
Engineering Implementation Stages
02
Core Modules Customization
Tailored dosing nozzles and custom capper chucks designed and machined.
VIDEO PROOF
Tomato Paste Turnkey Filling Production Line
03
Integrated Assembly Trials
Simulating real production line behavior on the FPM test floor.
04
Commissioning & Handover
Final deployment on customer site with confirmed operational efficiency.
Operational Evidence Gallery
Operational Evidence Gallery
Request a Turnkey Layout Proposal
Submit your bottle dimensions, capping samples, and product viscosity. FPM engineers will review your trial requests and layout design paths.
Submit Packaging Requirements