Turnkey Tomato Paste & Ketchup Filling Lines

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Tomato Paste Line

Sauce Bottling Lines

Dedicated systems for different sauce viscosities and processes.

Tomato Paste & Ketchup Line High-viscosity paste dosing under heat. Ketchup Filling & Packaging Line High speed dosing with anti-drip and vacuum capping. Tomato Paste Hot Filling Line Constant heating above 85°C with steam pre-heating.

Compatible Viscous Extensions

• Compatible Viscous Extensions Guide

Hot-Filling Process

Materials & Processes

High-viscosity, particulates, and hot-fill technologies.

85°C Constant Heat Loop Maintains product temperature above 85°C to prevent mold. Steam Pre-Heating Tunnel Eliminates thermal shock glass fracture risks. Steam Capping Oxygen Purge Creates deep vacuum to extend ketchup shelf life.

Compatible Viscous Extensions

• Compatible Viscous Process Evaluation

Bottle & Twist-Off Cap

Containers & Closures

Wide-mouth jars, metal caps, and vacuum sealing.

Euro-Jar / Twist-Off Glass jars with steam-vacuum twist closures. Round/Square/Hexagonal Jars Hexagonal and square glass shapes. Twist-Off Metal Caps Standard tinplate cap closures. Vacuum Capping Steam injection oxygen displacement. Positioning Labeling Aligning labels to jar seams.

Line Processing Steps

From jar unscrambling, rinsing to case packing & palletizing.

Jar Unscrambling Automatic bottle feeding and unscrambling. Jar Rinsing Jar rinsing & static elimination. Jar Drying De-ionization hot blowout tunnel. Volumetric Dosing Volumetric precision piston dosing. Cap Feeder Automated cap feeding and sorting. Vacuum Capping Steam vacuum twist-off capping. Laser Coding Serialization marking and validation. Jar Labeling Precision positioning round labeler. Rotary Accumulation Bi-directional buffer collection table. Case Packing & Palletizing Secondary case packing & palletizing.

Cases & Galleries

Real tomato paste and ketchup bottling cases and visual gallery.

Tomato Paste Case Study Rostov plant hot-fill vacuum capper. Tomato Paste Feed Stability Trial Real paste flow, air pockets, stratification, and feed stability. Sauce Line Gallery Wetted parts & capping blueprints.

Submit Requirements

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FPM Navigation

Tomato Paste Line

Tomato Paste & Ketchup Line Ketchup Capping & Filling Line Tomato Paste Hot Fill Line

Hot-Filling Process

85°C Constant Heat Loop Steam Pre-Heating Tunnel Steam Vacuum Capping

Bottle & Twist-Off Cap

Euro-Jar / Twist-Off Round/Square/Hexagonal Jars Twist-Off Metal Caps

Line Steps

Jar Unscrambling Jar Rinsing Jar Drying Volumetric Dosing Cap Feeder Vacuum Capping

Real Cases

Tomato Paste Case Study Tomato Paste Feed Stability Trial Sauce Line Gallery

Submit Requirements

B2B Integrated Line Requirements Builder

Specify your material flow rates, container dimensions, and capping types to generate an engineering proposal.

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Step 1 of 5

Step 1: What type of tomato paste or ketchup packaging are you planning?

Tomato Ketchup / Ketchup Concentrated Tomato Paste Hot-Fill Ketchup Particulate Tomato Sauce Tomato Sauce Special Operating Conditions

Step 2: What is your current container format?

Glass Round Jar Glass Hex / Shaped Jar PET Plastic Bottle Wide-Mouth Jar Pouch-to-Bottle Transition Not Decided Yet

Upload photos of your bottles or caps (Optional)

Step 3: What is your target production capacity?

Small Scale / Semi-Auto Approx 1,000 jars/hour 1,500-2,000 jars/hour 2,500-3,000 jars/hour Higher Capacity Not Sure Yet

Step 4: What stage is your project currently in?

New Factory / Greenfield Existing Manual Filling Existing Semi-Auto Equipment Existing Full Line Upgrade Budgetary Estimate / Quote Only

Step 5: Contact Details & Document Upload

Your Name *

Company Name

Email / WhatsApp / WeChat *

Country / Region

Project Requirements / Notes

Upload Engineering Assets (Optional)

Bottle Sample Photo

Cap Sample Photo

Sauce Fluid Photo

Workshop Production Video

Project Layout / Specs Sheet (PDF, PPT, Word, Excel)

I have more technical files and specifications to supply (Optional)

Bottle Height (mm)

Bottle Mouth Size (mm)

Cap Size (mm)

Jar Volume (ml)

Vacuum Required (kPa)

Torque Required (N.m)

Brix Content (%)

Acidity (pH)

Filling Temperature (°C)

Target Fill Weight (g)

Jars Per Carton

Carton Dimensions (mm)

Industrial Pallet Size

Layers Per Pallet

Hot Filling Process Has Particulates Requires CIP Wetted Path Orientation Labeling

Live Assessment Card

What We Already Know

System Preliminary Judgment

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Confirmed Process Modules

Engineering Advisory Notes

Please input form details on the left to initialize live technical assessment.

Pending Engineer Follow-ups

*This automated pre-diagnosis is driven by FPM engineering logic. Material samples are recommended for final testing.

Tomato Paste Line Bottle & Twist-Off Cap Line Steps Real Cases Submit Requirements

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